FACHPACK 2025: Smarter end-of-line automation

Every year, FACHPACK transforms Nürnberg into Europe’s hub for packaging automation trends, and 2025 was no exception. From sustainable packaging materials to cutting-edge palletizing automation, this year’s show proved that manufacturers want solutions that are faster to deploy, easier to operate, and scalable for the future.

Here’s a look at the top FACHPACK 2025 trends and how Robotiq’s Lean Palletizing Experience — including PAL Ready and PAL Series — is helping manufacturers keep pace.

The big themes at FACHPACK 2025

1. Automation for agility

The packaging industry is shifting away from long, rigid production runs. FACHPACK made it clear that flexible automation is a must-have for handling SKU changes, small-batch runs, and seasonal peaks.

Instead of massive, fixed lines, visitors were looking for modular palletizing systems that grow with their business. This is exactly where PAL Series, Robotiq’s modular solution, shines, letting manufacturers add capacity or lines without starting over.

2. Digital-first design

A major packaging automation trend this year was designing and validating systems digitally before buying equipment. Digital twins, online configuration, and simulation tools were featured across the show floor, helping manufacturers cut risk and shorten timelines.

Robotiq’s Palletizing Fit Tool and Online Configurator are purpose-built for this approach. In minutes, manufacturers can:

 ✅ Validate their application
 ✅ Generate a custom 3D simulation
 ✅ Calculate ROI and payback period

This “digital-first” step removes guesswork and accelerates decision-making.

3. Space- and time-saving solutions

Space constraints and labor shortages are driving demand for compact, plug-and-play palletizing automation. Downtime is no longer an option — manufacturers want systems they can roll into place and start up fast.

That’s why PAL Ready was such a hit at FACHPACK 2025. Visitors saw firsthand how it arrives fully assembled, tested, and ready to run on day one. Its mobility feature allows redeployment between lines in under 10 minutes — no tools or forklifts required.

4. Safety + operator experience

Worker well-being and operator adoption are top priorities. Many exhibitors emphasized safe, open palletizing cells that avoid bulky fencing and keep operators engaged.

Robotiq drew attention with its integrated safety scanners and intuitive PAL software, designed to be easy to learn and use. This ensures operators stay productive without becoming robot programmers.

Robotiq at FACHPACK: PAL Ready and PAL Series in action

PAL Ready live at FACHPACK 

Attendees experienced PAL Ready in action, complete with Smart Infeed, safety systems, and mobility. The feedback was clear: manufacturers loved seeing how quickly it could be installed and how smoothly it handled boxes.

“This takes the guesswork out of automation. I could see this running in my factory tomorrow.”

PAL Series for growing factories

For those planning ahead, PAL Series offered a clear path to scalable palletizing. Built from Robotiq’s PE/AX Series models and modules, it allows manufacturers to expand without redesign — using the same software and operator experience across all deployments.

Key takeaways from FACHPACK 2025

FACHPACK 2025 confirmed that the future of end-of-line automation is:

 ✅ Agile – ready for SKU changes and seasonal demand
 ✅ Digital-first – validated before installation
 ✅ Plug-and-play – faster to deploy, easier to relocate
 ✅ Operator-friendly – safe, simple, and intuitive

Robotiq’s Lean Palletizing Experience delivers all of this in a repeatable, proven process so you can start fast and scale with confidence.

Ready to start your own Lean Palletizing Experience?

Your next step is simple:
Use the Palletizing Fit Tool to validate your application, generate a custom simulation, and get a detailed ROI report — all in just a few clicks.